+91 9500741175 info@prasantech.in India/GCC Mon–Sat: 8am – 6pm
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Complete Automation &
Control Solutions

We provide complete, end-to-end solutions for the engineering, supply, logic development, installation, and commissioning of Automation and Control Systems for Water Treatment Plants, Wastewater Treatment Plants, and industrial facilities — covering the entire automation lifecycle from design to operation.

System Design & Control Philosophy

Detailed system design, control philosophy development, and Functional Design Specifications (FDS) tailored to the specific process and operational requirements of each plant, ensuring automation aligns with process goals.

PLC Logic, SCADA & HMI Development

Customized PLC control logic programming, SCADA system configuration, and HMI interface design enabling precise monitoring, intelligent control, and efficient management of water and wastewater treatment processes.

Field Integration & Communication Networks

Seamless integration of field instruments, sensors, control valves and electrical systems. Panel wiring, field signal interfacing, Modbus/Profibus/Ethernet communication network setup and complete system integration.

Commissioning, FAT & Operator Training

Comprehensive FAT/SAT testing, PLC logic verification, SCADA configuration, loop checking, signal validation, functional testing, and hands-on operator training for smooth long-term plant operation.

Our automation solutions ensure real-time data acquisition, automated process control, intelligent alarm management, and continuous performance optimization — fully integrated with site SCADA dashboards for complete operational visibility.

With a strong focus on technical excellence, reliability, and efficiency, Prasan Tech delivers intelligent, fully integrated automation solutions that enhance plant performance, reduce manual intervention, improve operational safety, and ensure consistent, optimized water and wastewater treatment operations.

Automation Project Lifecycle

A structured, proven approach from initial concept through to full plant operation and ongoing support

01
Requirement Analysis
Process review, control philosophy definition, FDS/FRS preparation
02
System Design
I/O list, network architecture, panel layout, instrument selection
03
Logic Programming
PLC programming, SCADA graphics, HMI configuration, alarm strategy
04
FAT & Supply
Factory Acceptance Test, panel supply, loop testing, client sign-off
05
Site Installation
Panel installation, field wiring, cable termination, network setup
06
Commissioning
Loop checks, SAT, functional testing, performance verification
07
Training & Handover
Operator training, as-built documentation, O&M manual handover

Core Automation Capabilities

Comprehensive automation and control solutions purpose-built for water, wastewater and industrial process plants

PLC Systems

Custom PLC programming for fully automated process control. Redundant CPU configurations, I/O expansion, structured text and ladder logic development to IEC 61131-3 standards for reliable water process automation.

Siemens · Schneider · Rockwell · ABB

SCADA Systems

Centralised SCADA platforms providing real-time data visualization, trend analysis, historian, remote monitoring, and alarm management for complete operational awareness of water and wastewater treatment processes.

WinCC · iFIX · Citect · Wonderware

HMI Development

Intuitive, graphically-rich Human Machine Interfaces tailored to plant process flows. Dynamic mimic screens, real-time instrument display, manual/auto mode switching, trend charts and alarm pop-ups for operators.

Panel PC · Touch Screen · Remote HMI

DCS Integration

Distributed Control System architecture for large-scale water treatment plants. Process controller configuration, redundant network topology, I/O marshalling, asset management and integration with plant historian systems.

Distributed · Redundant · Scalable

Communication Networks

Industrial Ethernet, Profibus DP/PA, Modbus RTU/TCP, Profinet, HART, and OPC-UA communication architecture design and implementation for seamless field-to-control-room data exchange and remote monitoring.

Profibus · Profinet · Modbus · OPC-UA

Water Process Automation

Specialized automation for coagulation, flocculation, sedimentation, filtration, chlorination, UV disinfection, membrane systems (UF/RO/MBR), sludge treatment, aeration, and MBBR/SBR processes in WTP and WWTP.

WTP · WWTP · STP · Desalination

Process Optimization

PID loop tuning, dosing control, energy optimization strategies, variable frequency drive integration, flow balancing, sequencing control, and automated chemical dosing for efficient and cost-effective plant operation.

PID · VFD · Dosing · Energy Saving

Alarm & Event Management

Structured alarm philosophy design, alarm prioritization, nuisance alarm elimination, event logging, alarm rationalization, and operator guidance systems compliant with ISA-18.2 and EEMUA 191 standards.

ISA-18.2 · EEMUA 191 Compliant

Cybersecurity & Remote Access

Secure OT network segregation, firewall implementation, VPN-based remote access, role-based access control, audit trails and network monitoring to protect plant automation systems from cyber threats.

OT Security · VPN · RBAC · IEC 62443
Platforms & Partners: Siemens S7 / TIA Portal Schneider Electric Modicon Rockwell Allen-Bradley ABB AC500 Mitsubishi MELSEC WinCC SCADA iFIX / iBatch AVEVA Citect OSIsoft PI Historian Wonderware InTouch

Automation Service Key Data

Essential technical parameters, capabilities and standards covering our automation and control system services

15+
Automation Projects
PLC/SCADA systems designed, installed and commissioned across water and industrial sectors.
200 MLD
Largest Plant Automated
Successfully automated water treatment facilities up to 200 MLD treatment capacity.
10,000+
I/O Points Handled
Complex multi-cabinet PLC systems with large I/O counts for major treatment plant projects.
20+ Yrs
Automation Experience
Two decades of hands-on expertise in water sector automation and industrial process control.

PLC / SCADA System Parameters

PLC Platforms SupportedSiemens, Schneider, Rockwell, ABB
SCADA PlatformsWinCC, iFIX, Citect, Wonderware
Communication ProtocolsModbus, Profibus, Profinet, OPC-UA
I/O TypesDI, DO, AI (4–20mA/0–10V), AO, HART
PLC RedundancyCPU + Power + I/O Redundancy Available
Network TopologyRing, Star, Hybrid – Managed Switch
Remote AccessVPN Secured – Role-Based Access
Historian / Data LoggingOSIsoft PI, SQL, OPC Historian

Control Instruments Integrated

Flow MeasurementElectromagnetic, Ultrasonic, Vortex
Level MeasurementUltrasonic, Radar, DP, Pressure
Pressure Transmitters4–20mA, HART, Flush Diaphragm
Quality AnalyzerspH, DO, Turbidity, Chlorine, COD
Control ValvesPneumatic / Electric Actuated
Motor Starters / VFDsDOL, SD, Softstarter, VFD
Position SensorsLimit Switch, LVDT, Encoder
Temperature SensorsRTD PT100, Thermocouple K/J

Standards, Quality & Compliance

PLC Programming StandardIEC 61131-3
Safety System (SIS)IEC 61508 / IEC 61511
Alarm ManagementISA-18.2 / EEMUA 191
Network Security (OT)IEC 62443
Instrument Signal Std.ISA 5.1 – P&ID Symbology
Quality CertificationISO 9001:2015

Contact Us

Ready to start your next project? Reach out to our team today for a consultation.

 Our Offices

Registered Office:
No92, Emerald Nagar, SIPCOT Ranipet-632406, India
Branch Office:
K-31A, Ambattur Industrial Estate, Chennai, Tamil Nadu-600058, India
+91 9500741175 (IN)

 Connect With Us

Mon – Sat: 8:00 AM – 6:00 PM